Industrial mixer machines are those equipment used by industries that blend, emulsify, homogenize, or thoroughly mix materials into a homogenous substance. It has the ability to mix any solid or liquid ingredients to produce an end product. These are used for mixing processes in manufacturing a product. Some industries include but are not limited to automotive, water treatment, adhesive and sealant, pulp and paper, agriculture, and pharmaceutical applications.
A Brief Information about Industrial Mixers
Industrial mixer machines are capable of mixing a wide range of materials. These machines are composed of shafts, blades, screws, propellers or impellers. Most industries that make use of mixer machines manufacture chemicals, minerals, paints, construction materials, medicines, and food and beverage.
These industrial mixer machines are suitable for producing applications as it can perform continuously for a long period without shutting down. Without a doubt, these mixer machines have improved the efficiency, effectiveness, uniformity, and versatility of production.
It is essential to have an idea of what type of industrial mixer you need for the products you manufacture.
A Quick Check on the Materials Used
Sometimes, we are unaware of the materials being used in the industrial mixer. The usual materials used are liquid, suspensions, solid with liquid, and powder.
The liquid material is a mixture of a solute and solvent. Meanwhile, there are immiscible liquids, two forms of liquid that do not blend. Suspension or slurry are mixtures that contain solid particles that are sufficient for sedimentation.
Solid with liquid materials need to be combined and blend together to form a homogenous liquid. The process failed if the solid material forms into a mass. Moreover, the powder is the type of material for powdered or granulated products.
Types of Mixers and Its Industrial Applications
Blenders are mixers that have sharp blades rotating at high speeds. It is usually made with large tanks or vessels with motorized blades or paddles. These paddles and blades rotate on a stationary shaft, or it does not move at all. Thus, it can break materials into small pieces.
Drum mixers are built from gallon drums that rotate to mix the ingredients or materials with different particle sizes. The drum mixer is designed to blend materials with low to medium viscosity, such as adhesives or cement. You can classify drum mixers as non-tilting, tilting, split, truck mixers or reverse drum mixers.
Vacuum Emulsifier Homogenizer
The vacuum emulsifier homogenizer offers a completely offers the system for the mixing process. It can integrate mixing, homogenizing, absorbing, dispersing, and emulsifying the materials. You can control it through an electronic control system. This type of mixer is commonly used in the manufacturing ointments, creams, lotions as it has a water-phase tank, vacuum, and heating and cooling system.
Laboratory mixers are different from the other mixers, it has a system that vigorously agitates and mixes different samples. It maintains a high standard of cleanliness while thoroughly perform its duty in uniformly mixing the ingredients. Thus, undoubtedly, using this type of mixer improves the operation efficiency of the company.
Planetary mixers are agitators, industries that handle food, ceramics, and chemicals use it for production. It is called “planetary mixer” as it adapts a system that mixes the ingredients through a rotation like the planets on the orbit. It is perfect for large production of pastries and baked products.
High Shear Mixers
High-shear mixers enable manufacturers to produce, granular, suspensions, emulsions, and aerosol products. Most industries that involve chemical process uses high-shear mixers. It can combine ingredients that do not naturally mix.
An example of its application is pharmaceuticals, cosmetics, toiletries, food preparation, and paper manufacture. In the pharmaceutical industry, high-shear mixers are utilized to prepare granular and suspension products. More so, the high shear mixer has the ability to reduce the usual production time up to 90 percent.
These multi-shaft mixers are powerful and highly adaptable, it has the ability to accommodate a wide range of viscosities and shear input. It is available in two variants of configurations, you can have it in a dual shaft, triple shaft, or concentric shaft. It ensures a fine solid dispersion, an efficient turnover, and a uniform heating and cooling system.
With its features, multi-shaft mixers are best for the production in inks, caulks, adhesives, sealants, toothpaste, creams, lotions, and the like.
These industrial mixers have specific functionality, but manufacturers have the ability to customize the equipment by adding features and capabilities. Programmable instruments and special linings of materials can be added.
Industrial mixer machines are available in Ginhong. The Ginhong mixer machines have built their reputation through their performance and reliability through their design. The design of their mixer machines is from an experienced engineer, who knows how to incorporate the needs of the industrial companies.
Mixer machines are undeniably an essential part of the manufacturing industry. Different applications in different sectors require a different type of mixer machines. All types of mixer machines show efficiency, effectiveness, uniformity, and versatility in producing end products. You can find these products in Ginhong mixer machines.